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★ Capability 07 / 08

Plastic Injection
Molding.

Injection molding from India in ABS, PP, PC, nylon, PEEK, and glass-filled composites.

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★ Injection Mold
1300T
Press
32-Cav
Tool
40+
Plants
★ Process Overview

Engineering plastics
at production scale.

Magnus partners with 40+ injection molding plants operating presses from 50 to 1,300 tons, with hot-runner systems, multi-cavity tools (up to 32 cavities), and in-house tool rooms.

Typical applications: automotive interior trim, consumer electronics housings, medical device components, kitchen appliance parts, packaging caps. Annual programmes from 50,000 to 5 million+ pieces.

At a Glance

Press tonnage50 – 1,300 T
Cavities1 – 32 cavity
Part weight0.5g – 5kg
Tolerance±0.05mm
Magnus suppliers40+ plants
★ Technical Specifications

Capability matrix.

ParameterSpecification
Process typesStandard, two-shot, gas-assist, structural foam, micro-molding, insert/over-molding
Tonnage range50T to 1,300T machines
Tolerance±0.05mm typical, ±0.025mm precision
QualityISO 9001:2015, IATF 16949, ISO 13485, FDA, USP Class VI, RoHS, REACH
ToolingP20, H13, S136 (medical), 718, NAK80 — life 100k-1M shots
★ Applications

Where this
delivers value.

Automotive Interior

Dashboard, trim, vents, clips, fasteners.

  • Dashboard parts
  • Door panel components
  • HVAC vents
  • Interior clips

Consumer Electronics

Housings, bezels, buttons, connectors.

  • Phone & tablet housings
  • Charger casings
  • Remote bodies
  • Earbud cases

Medical Devices

ISO 13485 USP Class VI components.

  • Syringe parts
  • Diagnostic housings
  • Inhaler components
  • IV drip parts
★ Materials We Handle

From standard alloys
to specialty grades.

Standard Plastics

  • ABS
  • PP
  • PC
  • PC/ABS
  • HIPS
  • PMMA
  • POM

Engineering

  • PA6/PA66
  • PBT
  • PEEK
  • PEI/Ultem
  • PPS
  • PSU
  • LCP

Filled Grades

  • Glass-filled (10-50%)
  • Carbon-filled
  • Mineral-filled
  • Conductive

Specialty

  • FDA grades
  • Medical (USP VI)
  • Halogen-free
  • Recycled
  • Bio-resins
★ Quality Assurance

Four-stage
quality protocol.

01

Material In

Resin certs verified, MFI testing every batch, moisture pre-drying logged.

02

Tool Validation

FAI per AS9102 / PPAP Level 3, short shot, flash, sink, weld line acceptance.

03

In-Process

SPC sampling every 30 min: weight, dimensions, visual. Process parameters logged continuously.

04

Final

AQL inspection per ANSI/ASQ Z1.4, packaging audit, full documentation including PFMEA.

★ Frequently Asked

Questions,
answered.

How much does injection molding tooling cost?
Simple 1-cavity P20 $3k-$8k; 4-cavity production $15k-$40k; 16-cavity $50k-$150k; medical-grade S136 30-50% higher. India 30-50% cheaper than China.
Can you handle two-shot or over-molding?
Yes. Several suppliers operate two-shot machines for rigid + soft TPE. Over-molding for metal-to-plastic bonding supported.
Do you support USP Class VI medical-grade?
Yes. Three suppliers ISO 13485 certified, USP Class VI handling, Class 8 cleanroom molding.
How does India compare to China?
Tooling 30-50% cheaper. Per-part molding 5-15% cheaper on standard plastics.
★ Ready to Source?

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