High-pressure aluminum, zinc, and magnesium die casting from India. Presses up to 500 tons, ±0.1mm tolerance, IATF 16949 certified.
Die casting forces molten non-ferrous metal — primarily aluminum, zinc, or magnesium — into reusable steel dies at high pressure. The result: thin-walled, dimensionally precise, near-net-shape parts at production rates that no other casting process can match.
Magnus partners with 45+ IATF 16949 and ISO 9001 certified Indian die casters operating presses from 50 tons to 1,300 tons. We’ve shipped over 12 million die-cast components across automotive, electrical enclosures, consumer hardware, and industrial machinery.
Die casting’s cost-per-part drops dramatically at volume. Tools commonly last 100,000 to 500,000 shots — making die casting the right answer when annual volumes exceed 5,000-10,000 parts.
| Parameter | Specification |
|---|---|
| Casting weight | 5 grams to 10 kilograms |
| Press tonnage | 50T, 120T, 250T, 400T, 650T, 800T, 1,300T HPDC |
| Dimensional tolerance | ±0.1mm per 25mm (ISO 8062 DCTG 4-5) |
| Minimum wall | 0.8mm (Mg), 1.0mm (Al), 0.6mm (Zn) |
| Quality standards | ISO 9001:2015, IATF 16949, ISO 14001, RoHS, REACH |
| Testing | CMM, X-ray porosity, leak/pressure testing, spectrometer, salt spray |
Engine, transmission, structural components for Tier-1s.
Precision aluminum housings and zinc connector components.
Plumbing, hardware, and durable goods at retail scale.
Pump housings, gearbox cases, machine sub-assemblies.
Aluminum and magnesium chassis for telecom infrastructure.
Magnesium and aluminum housings for power tools.
Die FAI, cooling validation, gating analysis, X-ray porosity check.
Real-time monitoring of injection pressure, temperature, cycle time; SPC charts maintained per shift.
AQL inspection: CMM dimensional, X-ray porosity, leak/pressure testing, surface finish, packaging.
Complete pack: PPAP, CoC, mill certs, FAI, dimensional report, PFMEA, control plan.
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